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    Nanomer® I.22E

    General Information:

    Nanomer® I.22E nanoclay is a modified montmorillonite mineral which is formulated for anhydride- cured epoxy resins. When properly dispersed, I.22E creates a near-molecule blend commonly known as a nanocomposite. This new type of composite enhances strength and thermal properties,  especially glass transition temperature (Tg). Nanomer I.22E nanoclay is supplied as a white powder which disperses to particles so thin they are nearly transparent in the resin system. For more information about Nanomer structure and dispersion mechanism consult Tech Data G-100.

    Loading Levels:

    Unlike conventional mineral fillers, Nanomer nanoclays enhance performance at low loading, generally 10-25 phr. This unique feature allows for improved performance at minimal added weight.

    Viscosity:

    I.22E is preferred when mixing and/or curing must be done at lower viscosity. Table 1 gives typical viscosity data for low and high recommended loadings.

    TABLE 1

    Resin

    Curing Agent

    Nanoclay (phr)

    RPM 10

    RPM 30

    RPM 50

     

     

    0

    740 cps

    740 cps

    740 cps

    EPON®828

    ECA® 100

    10

    850 cps

    830 cps

    830 cps

     

     

    25

    1250 cps

    1200 cps

    1150 cps

    * Brookfield Model RV DV III, spindle # 3. All viscosities measured at 230C.

    Suspension Stability:

    Stability varies inversely with viscosity. I.22E forms a semi-stable system. Full stability will be maintained for 18-24 hours depending upon loading. Although the dispersion will “drop” over time, it will not hard-pack and can be reconstituted. If permanent stability is required I.28E should be used. However, I.28E will increase system viscosity and higher shear mixing equipment should be considered.

    Strength Properties:

    Epoxy nanocomposites exhibit improved mechanical properties due to reinforcing effects. Generally, the magnitude of improvement is larger in the region above the Tg. Figure 1 presents the DMA for neat epoxy and the corresponding nanocomposite at 25 phr loading.

    Glass Transition:

    I.22E creates a new, more interlinked structure in epoxy matrices. This is most apparent in the Tg. Increases of 10 - 200C are common. Although Tg increases with increased loading, most of the benefit is seen at the low end of the recommended range. A 10 phr loading usually produces 90% of the Tg improvement possible.


     

    Nanoclay  Incorporation:

    I.22E can be dispersed into the resin, curing agent or a combination of the two. Although it is easy to disperse, some simple guidelines must be followed. For detailed information consult Tech Date T-15.

    Curing Accelerators:
    2E accelerates curing to a moderate extent. Usually no additional curing accelerates are needed. I.22E is compatible with most common accelerators, should you feel one is desirable.

     

    PHYSICAL  PROPERTIES

    Appearance

    White Powder

    Mean Dry Particle Size (microns)

    8-10

    + 325 Mesh Residue (%)

    0.1

    Specific Gravity

    1.9

    Bulk Density (pounds/ft3)
    (gm/cc)

    25
    0.41

    Moisture (%)

    3 max

    Mineral Purity (% min)

    98.5


    P
    roduct Availability:

    Nanomer I.22E nanoclay is available in 20 kg (44 lb.) polylined bags or fiber drums.

    Figure 1 – Storage Modulus

     

    For more information on how Nanomer® nanoclays can work for you, contact Nanocor’s TechnicalService Group. â Nanomer is a registered trademark of Nanocor, Inc